August 20, 2008 by Thundercat
Filed under News
Just a reminder to everyone: There’s a free Q & A call with me tomorrow. Everyone is invited to call in and participate. If you can’t make it, don’t worry – the MP3 of the call will be available on Friday.
Here’s teh call in info:
Date: Thursday 8/21/08, 5:00 pm Pacific, 7:00 pm Central, 8:00 pm Eastern
Duration of Call: 1 hour 30 minutes
Conference Phone Number: 1-512-623-5113
Guest Access Code: 874554
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Holgura mecanica
Aparatos de balanceo: esencial para el desempeno uniforme y eficiente de las maquinarias.
En el campo de la avances avanzada, donde la eficiencia y la confiabilidad del equipo son de alta relevancia, los equipos de balanceo desempenan un rol esencial. Estos aparatos especificos estan creados para ajustar y fijar piezas giratorias, ya sea en herramientas de fabrica, automoviles de traslado o incluso en aparatos domesticos.
Para los especialistas en mantenimiento de aparatos y los tecnicos, operar con equipos de calibracion es fundamental para promover el desempeno estable y seguro de cualquier mecanismo dinamico. Gracias a estas herramientas modernas avanzadas, es posible minimizar significativamente las movimientos, el ruido y la carga sobre los cojinetes, extendiendo la vida util de elementos costosos.
Asimismo importante es el tarea que tienen los equipos de ajuste en la soporte al cliente. El soporte experto y el mantenimiento constante aplicando estos equipos facilitan proporcionar servicios de alta nivel, aumentando la bienestar de los compradores.
Para los propietarios de empresas, la aporte en unidades de equilibrado y dispositivos puede ser importante para aumentar la eficiencia y rendimiento de sus dispositivos. Esto es principalmente relevante para los duenos de negocios que manejan medianas y modestas emprendimientos, donde cada detalle cuenta.
Tambien, los dispositivos de ajuste tienen una vasta utilizacion en el sector de la prevencion y el gestion de nivel. Habilitan detectar posibles problemas, previniendo intervenciones caras y problemas a los aparatos. Tambien, los informacion recopilados de estos sistemas pueden aplicarse para perfeccionar procesos y incrementar la reconocimiento en sistemas de busqueda.
Las campos de utilizacion de los sistemas de equilibrado comprenden multiples industrias, desde la elaboracion de bicicletas hasta el control del medio ambiente. No importa si se refiere de importantes manufacturas industriales o reducidos espacios hogarenos, los dispositivos de ajuste son necesarios para garantizar un rendimiento efectivo y sin fallos.
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Vibracion mecanica
Dispositivos de ajuste: fundamental para el desempeno fluido y efectivo de las maquinas.
En el ambito de la tecnologia actual, donde la productividad y la confiabilidad del dispositivo son de suma significancia, los dispositivos de calibracion cumplen un papel fundamental. Estos aparatos adaptados estan desarrollados para calibrar y regular elementos dinamicas, ya sea en herramientas manufacturera, vehiculos de movilidad o incluso en aparatos de uso diario.
Para los profesionales en mantenimiento de sistemas y los especialistas, operar con sistemas de balanceo es importante para garantizar el operacion suave y seguro de cualquier sistema giratorio. Gracias a estas alternativas tecnologicas modernas, es posible limitar notablemente las oscilaciones, el sonido y la carga sobre los rodamientos, aumentando la longevidad de piezas valiosos.
Tambien importante es el funcion que juegan los dispositivos de equilibrado en la soporte al consumidor. El apoyo tecnico y el soporte continuo aplicando estos aparatos posibilitan brindar asistencias de alta excelencia, incrementando la satisfaccion de los compradores.
Para los responsables de empresas, la inversion en equipos de ajuste y detectores puede ser importante para incrementar la rendimiento y productividad de sus equipos. Esto es sobre todo relevante para los empresarios que administran medianas y intermedias organizaciones, donde cada detalle cuenta.
Asimismo, los aparatos de calibracion tienen una vasta uso en el area de la prevencion y el monitoreo de calidad. Habilitan identificar potenciales problemas, previniendo reparaciones caras y danos a los sistemas. Tambien, los datos recopilados de estos sistemas pueden aplicarse para mejorar metodos y aumentar la presencia en motores de busqueda.
Las areas de implementacion de los sistemas de calibracion abarcan diversas areas, desde la fabricacion de vehiculos de dos ruedas hasta el supervision ecologico. No influye si se trata de extensas manufacturas productivas o limitados talleres domesticos, los sistemas de ajuste son necesarios para proteger un desempeno efectivo y sin presencia de detenciones.
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Balanset-1A: State-of-the-art Mobile Balancer & Vibration Analyzer
Professional Dynamic Balancing Solution
Balanset-1A stands as an advanced solution for vibration correction of rotors in their own bearings, created by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is substantially less expensive than traditional vibration analyzers while maintaining high measurement accuracy. The system allows on-site balancing directly at the equipment’s working position without necessitating disassembly, which is vital for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company specializing in the creation and manufacturing of devices for technical diagnostics of industrial equipment. The company is established in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Measuring Parameters
Balanset-1A delivers accurate measurements using a dual-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with possible extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree.
Operating Principle
The device utilizes phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two single-axis accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates pulse signals for computing rotation frequency and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic computation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface – main module with embedded preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for exact measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Functional Capabilities
Vibrometer Mode
Balanset-1A operates as a comprehensive vibration analyzer with capabilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system offers display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function permits significant acceleration of follow-up balancing of similar equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method.
Software
The user-friendly program interface offers step-by-step guidance through the balancing process, making the device accessible to personnel without specialized training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Usage Domains and Equipment Types
Industrial Equipment
Balanset-1A is efficiently applied for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In production facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides particular value for agriculture, where uninterrupted operation during season is vital. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly enables preventing costly downtime during busy harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers virtually all types of industrial equipment.
Advantages Over Alternatives
Economic Effectiveness
At a price of €1,751, Balanset-1A delivers the functionality of devices costing €10,000-25,000. The investment pays for itself after preventing just 2-3 bearing failures. Cost reduction on external balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software allows professional balancing by personnel without specific vibration diagnostics training.
Portability and Independence
The complete kit weighs only 4 kg, with power supplied through the laptop’s USB port. This enables balancing in outdoor conditions, at isolated sites, and in inaccessible locations without additional power supply.
Universal Application
One device is suitable for balancing the widest spectrum of equipment – from small electric motors to large industrial fans and turbines. Support for one and two-plane balancing covers all typical tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s – a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers effectively balanced radial fans, achieving lower energy consumption, eliminated excessive noise, and increased equipment lifespan. Energy savings recovered the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an indispensable tool preventing costly breakdowns during peak season. Reduced vibration of threshing drums led to decreased fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices
Complete Balanset-1A Kit: €1,751
OEM Kit (without case, stand, and scales): €1,561
Special Offer: €50 discount for newsletter subscribers
Bulk Discounts: up to 15% for orders of 4+ units
Purchase Options
Official Website: vibromera.eu (recommended)
eBay: certified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, bank cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: manufacturer’s warranty
Technical Support: included in price
Conclusion
Balanset-1A stands as an optimal solution for organizations seeking to establish an successful equipment balancing system without major capital expenditure. The device democratizes access to professional balancing, allowing small enterprises and service centers to deliver services at the level of large industrial companies.
The blend of affordable price, ease of use, and professional functionality makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, reduced operating costs, and enhanced competitiveness of your business.